Stud and Track for Ceiling Profile Galvanized Light Steel Keel Automatic Roll Forming Machine
Introduction of Light Steel Keel Roll Forming Machine
The keel machine is made of strip steel and formed by continuous cold rolling to produce complex section profiles (products include light steel keel, paint keel, card keel, various building profiles, steel structure, steel lining door frame profiles, high-speed guardrail, etc.) and different specifications of cold bending and paint baking unit equipment, which is controlled by PLC.
Processing technology of keel machine: discharging - straightening - rolling forming - cutting - receiving
Keel machine equipment composition: the feeder, guide frame, molding host, correction device, cut-off part, receiving platform, electrical control part, etc.
The function of the discharge machine is to carry the steel strip coil, to rotate the steel coil, and to have a micro braking device to prevent the inertia of the brake when the emergency stop front running
Drive mode: electric drive
Loading weight: 3.0T
Inside diameter:430-590mm
Outside diameter: 1300mm
The formation of the host (forming, punching groove cutting, inkjet printing)
The sheet roll forming part for the strip with a certain order, gradually roll bending forming.
Structure: steel plate structure on both sides
Total machine weight: 3.5T.
The total length of the machine: (L) 5.4m x (wide) 1.1m x (high) 1.6m.
Roller pass: 14
Main drive: servo motor (5.5KW) + precision planetary gear reducer
Production speed: high speed 33 m / min (according to the number of punch and shear length)
Equipment: the main color blue, gray and black frame
Transmission and hydraulic system
Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision
So the length of the board control precision
1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer
2. Hydraulic station: hydraulic power 7.5KW
Tank capacity 200 liters
3. Main parts: Germany Rexroth
The supporting frame (when online production, you can put the finished product)
1. Support length 4 m
2. The material support mode of sideslip with gas, one end of a support material storage station
Accessories and spare parts
Spare parts gifts: a set of easy punching die, a set of tools
Instruction book
Acceptance criteria
Straightness
Shape tolerances:±1mm
Length tolerance:±1mm
Control System
Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected
Voltage: 220V, 50Hz
Control mode: PC operation Win8 operating system, built-in control software
PLC manufacturer: Panasonic Japan
Relay: Schneider
Button: Schneider
Hydraulic valve: Rexroth
Light Steel Villa Roll Forming Machine Detailed Parameters
Strip technical parameters
1. Strip width:100~450mm
2. Strip thickness:0.75~1.2mm
3. Coil diameter:φ430~590mm
4. Maximum diameter of coil:φ1300mm
5. Coil weight:3 T
6. Coil material:G550
7. Crescent steel coil≤5mm/10m
8. The amount of unilateral coil tower≤50mm
Light Steel Keel Roll Forming Machine Composition and Detailed Description
| No | Device name | Quantity | Remark |
| 1 | Decoiler | 1 | 3Tons |
| 2 | Forming machine (forming, punching groove cutting, ink-jet printing) | 1 | |
| 3 | Control system | 1 | |
| 4 | Transmission and hydraulic system | 1 | |
| 5 | Supporting frame | 1 | 6m |
| 6 | Accessories and spare parts |
| No | Device name | Parameter | Remarks |
| 1 | Forming machine frame | Rectangular steel welding | Flatness + 0.2mm |
| 2 | Roller | Material: GCr15 | Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding |
| 3 | Axis | Material: 40Cr | Processing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm |
| 4 | Side | Aluminum alloy anode treatment |
| 5 | Feeding way | Guide plate + guide wheel group |
| 6 | Guiding | Five roller (Up two down three) plus guiding |
| 7 | Alignment assembly | On the two axes. |
| 8 | Forming punch | Before forming punching (four slots), double punching four groups (pass custom) |
| 9 | Shear mode | Three knife cut after molding Blade material: Cr12MoV | |
Printing Part
| 1 | Marking system (Equipped with double nozzles, identifiable Positive side) | | |
| Matthews printer controller | Nozzle |
Villa Light Steel Keel Specifications
| Specification | 70mm | 89mm | 140mm | 70mm/89mm | 89mm/140mm | 89mm-300mm |
| Function | Single specification | Single specification | Single specification | Double specification | Double specification | Standard polar transformation |
| Printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer | Both hole printer |
| Profile | C | C | C | C | C | C |
| Coil Thickness | 0.75-1.2mm | 0.75-1.3mm | 0.75-1.4mm | 0.75-1.5mm | 0.75-1.6mm | 0.75-1.7mm |
| Operation system | HG-R1 | HG-R1 | HG-R1 | HG-R3 | HG-R3 | HG-R5 |
| Forming speed | 30m/min high speed without punching&cutting | 31m/min high speed without punching&cutting | 32m/min high speed without punching&cutting | 33m/min high speed without punching&cutting | 34m/min high speed without punching&cutting | 35m/min high speed without punching&cutting |
| Motor power | 5.5KW | 5.5KW | 5.5KW | 7.5KW | 11KW | 22KW |
| Hydraulic motor power | 7.5KW | 7.5KW | 7.5KW | 7.5KW | 7.5KW | 11KW |
| Hydraulic cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling | Air conditioning cooling |
| Hydraulic cooling | cooling system | cooling system | cooling system | cooling system | cooling system | cooling system |
| Hydraulic accumulator | √ | √ | √ | √ | √ | √ |
| Shearing | Post cutte | Post cutte | Post cutte | Post cutte | Post cutte | Stepless post cutte |
| Triple hole | √ | √ | √ | √ | √ | √ |
| Service hole | √ | √ | √ | √ | √ | √ |
| Dimple | √ | √ | √ | √ | √ | √ |
| Web swage | √ | √ | √ | √ | √ | √ |
| Lip cut | √ | √ | √ | √ | √ | √ |
| Truss notch | √ | √ | √ | √ | √ | √ |
| Wed notch | √ | √ | √ | √ | √ | √ |
| Electrical conditions | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ |
| Hydraulic station | 230L | 230L | 230L | 230L | 230L | 230L |
| Dimensions | 5.25m*1.1m*1.6m | 5.25m*1.1m*1.6m | 5.25m*1.1m*1.6m | 5.25m*1.6m*1.6m | 5.25m*1.6m*1.6m | 9.8m*2.0m*1.8m |
| Weight | 3.5T | 3.5T | 3.5T | 4.5T | 4.5T | 8.5T |
| Uncoiler | 3T | 3T | 3T | 3T | 3T | 3T |
| Materiel platform | 3M | 3M | 3M | 3M | 3M | 3M |
