Fully Automatic Roll Forming Machinery for Galvanized Steel Shutter Door Production Line
Roll Forming Machine Details
(1) Processing material: aluminum zinc / galvanized steel / color steel coil
(2) Material thickness: Max. 1.2mm
(3) Feeding width: Customized
(4) Main motor power: 4kw
(5) Hydraulic pump power: 4kw
(6) Shaft diameter: 55mm
(7) Forming step: 13 Stations
(8) Roller material: Cr12
(9) Main frame: square welded tube
(10) Thickness of middle plate: 16mm
(11) Control system: PLC computer control with touch screen
(12) Power supply: 380V, 3-phase, 50Hz or as required by customers
(13) Speed: about 8-12m / min
(14) Cutting material: Cr12
(15) Cutting accuracy:Customized
(16) Transmission mode: gearbox or chain driven
CO-EFFORT Roll Forming Machine Advantages
1. Good quality: we have a professional designer and experienced engineer team. The raw materials and accessories of machines we adopt are very good.
2. Good service: we provide technical support for the whole life of the machine.
3. Guarantee period: within one year from the end of commissioning. All electrical, mechanical and hydraulic parts are under warranty except vulnerable parts.
4. Easy operation: PLC computer control system is adopted and the whole machine is linked.
5. Beautiful and generous: rust proof, customized color.
6. Reasonable price: we provide the best price in the industry.
Components of Shutter Door Roll Forming Machine
| No. |
Name |
Unit |
Qty |
| 1 |
Main forming machine |
set |
1 |
| 2 |
PLC control system |
set |
1 |
| 3 |
Hydraulic pump station |
set |
1 |
| 4 |
Cutting system |
set |
1 |
| 5 |
Electric motor |
set |
1 |
| 6 |
Manual decoiler |
set |
1 |
| 7 |
Runout Table |
set |
1 |
Roll Forming Machine Technical Requirements
| 1 |
Items |
Shutter Door Roll Forming Machine |
| 2 |
Main motor power |
4kw, 3 phase |
| 3 |
Hydraulic motor power |
3kw |
| 4 |
Hydraulic Pressure |
10-12MPa |
| 5 |
Voltage |
380V /3phase/ 50 HZ (or as your requirement) |
| 6 |
Control System |
PLC Delta Inverter |
| 7 |
Main Frame |
400mm H-Beam |
| 8 |
Backboard Thickness |
18mm |
| 9 |
Chain Size |
33mm |
| 10 |
Feeding Material |
color steel coils |
| 11 |
Feeding Thickness |
0.3-0.8mm |
| 12 |
Feeding Width |
600mm |
| 13 |
Effective width |
312mm |
| 14 |
Productivity |
0-9m/min |
| 15 |
Roll Station |
14 |
| 16 |
Roller Diameter |
65mm |
| 17 |
Roller material |
45# steel |
| 18 |
Cutter material |
Cr12 , quenched |
| 19 |
Cr-Plating Size |
0.05mm |
| 20 |
Overall Size |
7500×1000×1200mm |
| 21 |
Total Weight |
3T |
Electric Elements Brand
| No |
Items |
Brand |
Remark |
| 1 |
PLC |
Mitsubishi |
|
| 2 |
HMI |
WEINVIEW |
|
| 3 |
Electric Elements |
Schneider |
|
| 4 |
Bearing |
NSK/SKF |
|
| 5 |
Main Motor |
China Brand |
|
Roll Forming Machine configuration and performance
Composition and Production Process
De-coiler → Leveling → Roll Forming → Cutting → Unloading
| No |
Items |
Technical Parameters |
| 1 |
De-coiler |
Width of Strip |
≤150mm； |
| Thickness of Strip |
≤1mm； |
| Inner Diameter of Coil |
ф480-520 mm(according to customer’s requirements) |
| Outer Diameter of Coil |
φ1300mm；Loading Weight:≤2T |
| Expand Way |
Manual |
| 2 |
Roll Forming |
Forming Station |
12 Stations |
| Driven |
Chain |
| Pitches of Passes |
300mm |
| Max. Width of Strip |
150mm |
| Max. Thickness of Strip |
1mm |
| Roller Shafts |
Φ50mm ,45# (quenching and tempering) |
| Roller Material |
Cr12,Hardness HRC58-60° |
| Main Motor Power |
5.5KW |
| 3 |
Cutting Device |
Cutting Way |
Hydraulic |
| Cutting Accuracy |
Length Encoder Control Full Length (+2MM) |
| Material of Cutting Blade |
CR12MOV |
| 4 |
Unloading |
Manual blanking structure |
Rollers |
| 5 |
Control System |
Usage and Characteristics
1. The whole line is controlled by PLC, LCD touch screen and man-machine interface. Realize the interaction between people and PLC. Operators can automatically run (programmable control) and monitor the control process through the set program. Operators can control the production line and modify the control parameters. They can also real-time monitor the operation status of equipment, operation parameters and fault indication. The length of the part can be adjusted by setting the number of the parts. Real-time monitoring equipment operation status and fault indication.
2. There are two modes of operation: manual and automatic. With manual and automatic switching function: in the manual state, can stand-alone operation, easy maintenance; in the automatic state, the full range of production run, the order to start; full line with emergency stop button, easy to deal with emergencies, to ensure that equipment and operators Safety.
3. There is a manual operation panel next to the operator to facilitate the operation of the workers.
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